Product Category
Process Control
Product
Temperature Controller 96x96mm Model 151H43B1 with RS485 Communication
Application
Electroplating Process Plant
Introduction
An electroplating plant where they perform various electroplating processes on metal parts which are being use in automobile, steel and various industry. One critical aspect of their operations is maintaining precise temperature control within the chemical tanks to ensure optimal plating results. To achieve this, they sought a reliable temperature control solution that could effectively monitor and regulate the temperature.
Challenges
Electroplaters faced the following challenges in their temperature control process:
a. Inconsistent temperature: The existing manual temperature monitoring system led to fluctuations in the chemical tank temperature, resulting in inconsistent plating quality and reduced productivity.
b. Lack of precision: The manual control of heaters made it challenging to maintain the desired temperature accurately, leading to suboptimal plating outcomes and potential wastage of chemicals.
c. Limited efficiency: The absence of an automated temperature control system required constant manual monitoring and adjustment, leading to increased labor costs and reduced overall process efficiency.
Solution
To address these challenges, Electroplating Plant implements the GIC Temperature Controller, specifically the 96x96mm Model 151H43B1. This temperature controller offered the following features and benefits:
a. Accurate temperature monitoring: The GIC Temperature Controller provided precise and real-time temperature monitoring of the chemical tanks, ensuring the temperature was maintained at the desired temperature. This accuracy greatly enhanced the consistency of the electroplating process and improved product quality.
b. PID control algorithm: The PID control algorithm embedded in the temperature controller allowed for efficient and stable temperature regulation. It automatically adjusted the heater output based on the deviation between the desired set point and the actual temperature, minimizing temperature fluctuations and maintaining a steady plating environment.
c. User-friendly interface: The temperature controller featured a user-friendly interface with an easy-to-read display, allowing operators to monitor temperature readings and make adjustments effortlessly. The intuitive design facilitated quick and hassle-free setup and operation.
d. RS485 features: The GIC Temperature Controller included configurable RS485 communication that notified operators in case of temperature deviations or system faults. This ensured timely interventions to prevent any potential damage or process interruptions.
e. Robust and reliable: The GIC Temperature Controller boasted a robust build quality, making it suitable for demanding operating conditions within an electroplating plant. Its durability and reliability minimized downtime and maintenance requirements, increasing productivity.
Why Choose GIC
The implementation of the GIC Temperature Controller at the electroplating plant yielded several significant benefits:
a. Improved plating quality: The precise and stable temperature control provided by the temperature controller resulted in consistent plating quality across batches, reducing rejects and enhancing customer satisfaction.
b. Enhanced process efficiency: The automation of temperature control eliminated the need for constant manual monitoring and adjustment, freeing up valuable human resources for other critical tasks. This optimisation improved overall process efficiency and reduced labour costs.
c. Cost savings: The accurate temperature control and optimized heating process minimized energy wastage, leading to cost savings on electricity consumption.
d. Operator convenience: The user-friendly RS485 interface of the temperature controller made it easy for operators to set up and monitor temperature parameters. This simplified operation reduced the learning curve and increased operator convenience.
e. Increased equipment reliability: The robustness and reliability of the GIC Temperature Controller reduced equipment downtime and maintenance requirements, ensuring uninterrupted electroplating operations and improved productivity.
The GIC Temperature Controller 96x96mm Model 151H43B1 proved to be an effective solution for temperature control in the electroplating plant, providing the necessary tools and features to optimize the electroplating process and meet the temperature requirements for achieving high-quality plating results.
